Rotary automatic Nespresso filling and sealing machine

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Espresso capsules filling and sealing

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Description

Rotary automatic Nespresso filling and sealing machine

Coffee capsule packaging equipment manufacturer, we focus on coffee capsule packaging (K cup, Nespresso, Lavazza, Dolce Gusto etc) and concentrate every corner of the machine. Our machine from design, raw material picking up, process (mechanical processing+artificial buffing), assemble to testing are finished under a set of rigid procedure.

According to the requirement of the customer, we can design different models in order to meet the need for the customer of different shapes and different containers.

1. Machine Capacity and functions

 


Capacity

 

 

Can produce 900pcs/h approximately

Cup size and Capacity can customize according to customer demand

 

 

 

 

 

 

Functions

>Automatic dropping cups

>Automatic once New screw filling and press tightly coffee powder

>With function of Nitrogen Flushing system

>Automatic suck and put pre-cut aluminum lids

>Automatic once sealing

>Automatic outing cups

>Touch Screen with English and Chinese

>Machine materials out cover is #304 Stainless steel with thickness of

2mm

 

2. Machine working every step

Dropping cups

Cups drop down one by one automatically

Tank mixing

Mixing coffee powder

Filling model

Auger filling

Press coffee

Press coffee tightly after filling

Sucking die-cut lids

Put lids on cups for sealing

 

Heat sealing

0-300 degrees, adjustable

Cups out from machine

Push-out finished cups to a platform


3. Main Technical Data

Filling head

1

Capacity

900-1300 cups/H

Measure way

Auger/Screw filling

Filling range

5-10g (adjustable)

Power

4KW

Voltage

220/380V 50-60Hz

Sealing material

Die-cut foil lid

Optional equipment

Air compressor

Air consumption

0.6m³/min

Used pressure

0.5-0.8Mpa

Overall dimension

120*120*185cm

Weight

300KG

Packing Way

Wooden Case

 

4. Machine Structure

 

A: Control system: Mitsubishi PLC Controller+ 7inch True color touch screen. All the machine are pneumatic, to make sure machine work stable.

B: PANASONNIC servo motor

C: Japan Omron relay, keep machine work with less than ±3accuracy. D: Cylinder: Air TAC cylinder.

E: Molds : Used acid proof molds.

F: All machine Frame outsourcing are 304 stainless steel with 2mm thickness, and the filling system and all touch the products are all made of 304 stainless steel.

G: Filling system: Screw feed and press tightly type. With mix tool (Auger) in the hopper, which will stir the hopper contents in order to get the coffee to fall from the hopper for filling automatically, avoid contents stuck when filling, need an operator to stir always, which is labor-waste.

H: Touch Screen control

 

5. Machine Electrical Component

 

 

Rotary Coffee Capsule Packing Machine Specification

 

No.

 

Item name

 

Specification

 

Brand

Country of origin

 

Quantity

 

Unit

 

Mark

 

 

1

 

PLC main units

Electric power AC220V,

14DI/10DO

 

Siemens

 

Germany

 

1

 

Set

 

 

2

PLC extension module

 

8DI/8DO

 

Siemens

 

Germany

 

1

 

Set

 

 

3

 

Touch Screen

True color, 7inch, Electric power

DC24V

 

Weinview

 

Taiwan

 

1

 

Piece

 

 

4

 

SMPS

380V input, DC24V output,

100W

MEAN WELL

 

Taiwan

 

1

 

Piece

 

 

 

5

Digital temperature controller

 

K type, 220V, Relay type,

48*48

 

 

SWJY

 

 

China

 

 

1

 

 

Piece

 

 

6

Touch Screen download cable

USB charger, Matching with

Touch Screen

 

Weinview

 

Taiwan

 

1

 

Piece

 

 

 

7

PLC/Touch Screen connecting cables

 

 

Connect with S7-200

 

 

China

 

 

China

 

 

1

 

 

Piece

 

 

8

 

Gear Servo Motor

200W/220V damped brake, Reduction ratio1:25

 

Mitsubishi

 

Japan

 

1

 

Piece

 

 

9

 

Power SW

AC220V, Self-locking when press

 

Schneider

 

France

 

1

 

Piece

 

 

10

Emergency Stop

SW

6A/250V, 22, Self-locking when press

 

Schneider

 

France

 

1

 

Piece

 

 

11

 

Starting SW

 

6A/250V, 22

 

Schneider

 

France

 

1

 

Piece

 

 

12

Green power indicator light

 

AC220V, 22

 

Schneider

 

France

 

1

 

Piece

 

 

13

 

Light buzzer

 

AC220V, 22

 

Schneider

 

France

 

1

 

Piece

 

 

14

Electric mounting plate

 

Stainless Steel

 

China

 

China

 

1

 

Piece

 

 

15

temperature sensor

 

2 meter, K type, 0-400

 

FOTEK

 

Taiwan

 

12

 

Piece

 

 

16

 

Heat conductor

K type, Compensatory capabilities

 

FOTEK

 

Taiwan

 

16

 

Meter

 

 

17

 

MM DIN

 

DIN35, Color zinc-plated

 

China

 

China

 

4

 

Meter

 

 

18

 

Relay

 

DC24V, 4 set Touch point, 5A

 

Omron

 

Japan

 

12

 

Piece

 

 

19

 

Cartridge Heater

 

AC230V/200W

 

Chengwen

 

China

 

4

 

Piece

 

 

 

20

Cup-falling system aviation plug

 

6P, Receive signal, Quick plug, Locking function

 

 

China

 

 

China

 

 

1

 

 

Piece

 

 

21

Die-cut lid system aviation plug

9P, Receive signal, Quick plug, Locking function

 

China

 

China

 

1

 

Piece

 

 

22

Sealing Cylinder aviation plug

5P, Receive signal, Quick plug, Locking function

 

China

 

China

 

1

 

Piece

 

 

23

Heating panel aviation plug

6P, Receive signal, Quick plug, Locking function

 

China

 

China

 

1

 

Piece

 

 

24

Cup output aviation plug

6P, Receive signal, Quick plug, Locking function

 

China

 

China

 

1

 

Piece

 

 

25

 

Proximity switch

12, DC9-30V, NPN output, Stable performance

AUTONI CS

 

Korea

 

2

 

Piece

 

 

26

 

OPTO Switch

DC9-30V, NPN output, Diffuse reflection, Stable performance

 

Omron

 

Japan

 

3

 

Piece

 

 

27

 

Black cable

Power cable, Withstand 650V,

3*1.Stranded wire

Guangzho u cable

 

China

 

6

 

Meter

 

 

 

28

 

 

SSR

5-30VDC control 50-380VAC, Black, 10A, Quick response speed

 

 

FOTEK

 

 

Taiwan

 

 

1

 

 

Piece

 

 

 

29

Single electromagnetic valve

 

DC24V, SMC, Quick response speed, Reliably Sealing

 

 

Air TAC

 

 

Taiwan

 

 

7

 

 

Piece

 

 

 

30

 

Gas pressure regulator

Side panel installation, Adjustable pressure 0-10MPa, Filter cup with oil&water

 

 

Air TAC

 

 

Taiwan

 

 

1

 

 

Piece

 

 

31

 

Printing plate

Silk-screen, Manual printing, Red ink

 

China

 

China

 

1

 

Sheet

 

 

32

 

Cord

0.75m , Red, National

Standard&Stranded

 

China

 

China

 

1

 

Roll

 

 

33

 

Cord

0.75m , Blue, National

Standard&Stranded

 

China

 

China

 

1

 

Roll

 

 

34

 

Cord

0.75m , Yellow, National

Standard&Stranded

 

China

 

China

 

1

 

Roll

 

 

35

 

Cord

0.75m , Black, National

Standard&Stranded

 

China

 

China

 

0.5

 

Roll

 

 

36

 

Fork terminal

 

Connect 0.75m wire, Copper

 

China

 

China

 

1

 

Bag

 

 

37

Needlelike terminal

 

Connect 0.75m wire, Copper

 

China

 

China

 

1

 

Bag

 

 

38

 

Wiring slot

50*50, PP PE PA ABS HIPS, Gray

 

China

 

China

 

5

 

Meter

 

 

39

 

Winding

 

6, Transparent

 

China

 

China

 

1

 

Bag

 

 

40

 

Raychem

 

Black, 4

 

China

 

China

 

4

 

Meter

 

 

41

 

Cable marker

White mark, Coordinates to install with 0.75m

 

China

 

China

 

5

 

Meter

 

 

42

 

Wire jacket

 

8

 

China

 

China

 

1

 

Bag

 

 

 

43

 

Wire fixing seat

 

8

 

China

 

China

 

1

 

Bag

 

 

44

 

Heat pipe

 

10

 

China

 

China

 

1

 

Meter

 

 

45

 

Heat pipe

 

8

 

China

 

China

 

1

 

Meter

 

 

46

 

Dock Connector

 

Gray, 6mm, 5A

 

China

 

China

 

1

 

Piece

 

 

47

 

PLC procedure

 

LAD program

 

SANEU

Guangzho u China

 

1

 

Set

 

 

 

 

 

 

 

48

 

 

Operational software

Matching with Touch Screen, can carry on the equipment operation and parameter modification

 

 

 

SANEU

 

 

Guangzho u China

 

 

 

1

 

 

 

Set

 

49

 

Leftover material

Butter, Thermal adhesive, Screw, Solde, Hot melt adhesive etc.

 

China

 

China

 

1

 

Batch

 

 

50

 

Tool

 

Wrench+Screwdriver+Toolbox

 

China

 

China

 

1

 

Set

 

 

Features

General Features

Country of origin:
China
Manufacturing Year:
2020
Status:
New
Warranty:
1 Year
Extended warranty
:
To 2 years with additional cost
Installation starting and commissioning:
Included

Power

Power Supply :
380Volt.
Phases No.:
3Ph
Available voltage 60 Hz :
3 Ph / 380 - 400 Volt
Available voltage 50/60 Hz:
1 Ph 230 V
Input frequency:
60Hz
Available frequency :
50 - 60 Hz
Power consumption:
4KW.

Pressure

Pressure:
5-8bar

Control

Control type:
Control panel with PLC and touch screen

Production

Production capacity :
900Piece/hour

Weight & Dimensions

Length mm :
1200mm
Width mm:
1200mm
Height mm:
1850mm
Net Weight :
300Kg.

Delivery

Estimated delivery time (W):
7-8Weeks

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